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Frozen evaporator coil: guided troubleshooting

Ice on the indoor coil or the suction line in cooling. Answer each question from what you see on site.

Step 1

Has the coil been fully thawed?

Compressor off, blower on. Readings taken on an iced coil are meaningless.

For trained technicians. Line voltage, gas and refrigerant work can injure or kill. Never jumper a safety switch to keep equipment running, and follow the manufacturer's instructions for the unit in front of you.
See every step in this flow
  1. Has the coil been fully thawed? Compressor off, blower on. Readings taken on an iced coil are meaningless.
    • Yes, it's thawed and dry: Is the indoor blower running at the right speed with a clean filter and coil?
    • Not yet: Thaw it first
  2. Is the indoor blower running at the right speed with a clean filter and coil?
    • No: dirty filter or coil, or blower problem: Low airflow
    • Blower runs, but static pressure is high or registers are closed: Duct restriction
    • Airflow checks out: Was it running at a low outdoor temperature, or with a very low indoor setpoint?
  3. Was it running at a low outdoor temperature, or with a very low indoor setpoint?
    • Yes: Running outside its conditions
    • No: Measure superheat and subcooling. What do you have?
  4. Measure superheat and subcooling. What do you have?
    • High superheat, low subcooling: Low charge
    • High superheat, normal or high subcooling: Restriction or metering device
    • Both near target: Check how it runs over time

Where each path ends

Thaw it first

Turn the compressor off and run the blower until all the ice is gone, and watch the drain pan while it melts. Then start this flow again.

Low airflow

The most common cause. Replace the filter, clean the coil and blower wheel, and test the blower motor and capacitor.

Duct restriction

Measure total external static pressure against the blower's rating. Look for undersized returns, crushed flex, closed dampers and too many closed registers.

Running outside its conditions

Standard systems aren't meant to cool at low outdoor temperatures without a low-ambient kit, and a very low setpoint keeps the coil below freezing. Check the manufacturer's operating range.

Low charge

Low refrigerant drops the evaporator temperature below freezing. Find and repair the leak before adding refrigerant.

Restriction or metering device

A plugged filter drier or a TXV that isn't feeding starves the coil. Check for a temperature drop across the drier and test the TXV.

Check how it runs over time

If charge and airflow are right now, look for an intermittent cause: a blower that stops while the compressor keeps running, a contactor stuck closed, or a thermostat left on a very low setpoint.