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Gas Furnace Maintenance Checklist

Fall tune-up checklist: safeties, ignition, flame sensor microamps, gas pressure, venting, temperature rise and CO.

Shut off gas and power before opening the burner area. Confirm gas pressures against the rating plate and installation instructions.

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Job
Equipment
Start-up and safeties
Thermostat calls for heat; sequence of operation normal
Stored fault codes checked and recorded
Fault codes foundcode
Inducer runs quietly; pressure switch closes
Pressure switch hose and port clear
High limit and rollout switches in place and closed
Door switch works
Ignition and flame
Igniter inspected (no cracks); resistance checkedHot surface
Igniter resistanceΩ
Flame sensor signalµA DC
Flame sensor cleaned if low
Burners clean, aligned, flame carries over
Flame is blue and steady, not lifting or rolling out
Gas and combustion
Inlet gas pressurein. w.c.
Manifold pressure (low fire)in. w.c.
Manifold pressure (high fire)in. w.c.
No gas leaks at the valve and fittings (leak test)
CO in flue (air-free)See the combustion analysis logppm
CO at the supply register / ambientppm
Venting and condensate
Vent pipe sloped, supported and sealed; termination clear
Combustion air intake clear (direct vent)
Condensate trap and drain clean; no leaks (high efficiency)
Heat exchanger inspected where visible; no cracks or rust-through
Airflow and electrical
Return air temperature°F
Supply air temperature°F
Temperature rise (rated range on plate)°F
Total external static pressurein. w.c.
Filter replaced; blower clean
Blower ampsA
Supply voltageV
Polarity and ground correct
Notes and recommendations